Spalling concrete is a common maintenance problem that occurs, as buildings get older.

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Spalling concrete is largely due to a natural deterioration process called carbonation. Carbon dioxide in the air diffuses into the concrete and reacts with the alkalis in it. The concrete becomes carbonated and this allows the embedded steel bars to corrode. These corroded steel bars expand and exert a force on the surrounding concrete causing the concrete to bulge and crack.

The early stages of spalling concrete will not affect the safety of the building. However, the spalling concrete should be repaired as soon as possible before the steel bars corrode further and damage larger areas hence the term 'concrete cancer'.

ANP Repair spalling concrete by

a) Removing the Spalled Concrete areas to expose the steel bars
b) Ensure that all surfaces of the steel bars are exposed and can be treated
c) Clean, de-scale and apply primer/sealer as a rust inhibitor to the exposed Steel Bars.

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Immediately sealing any cracks in the building as well as having the building painted regularly can reduce the occurrence of this problem. A good coating of the correct paint system will slow down the carbonation process and minimise the ingress of oxygen and moisture into the concrete. Without oxygen and moisture, the steel bars in the concrete will not corrode. For advice on appropriate maintenance and control of Concrete Spalling talk to ANP Painting

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